Mattress tufting explained

Mattress tufting and tufts are an area of mattress detailing that causes some confusion. Why do some mattresses have tufts and others not? Most people can’t feel them at all when they sleep, a minority say they are the burden of their restless nights. This article will explain why traditional mattresses are tufted, what would happen if they weren’t tufted and lastly what the alternatives are to tufted mattresses so you can sleep easy!

Mattress tufting tufts

What is mattress tufting?

Mattress tufting is a traditional method of ensuring that the upholstery layers within a mattress stay where they are meant to be. Tufting pulls together each upholstery layer through the spring unit and then binds it at each side, usually with a wool pom-pom. It ensures the mattress is uniform and gives a tufted feel to the surface with symmetrical undulations. It has been used since the very first pocket sprung mattresses were made to help align each layer of upholstery and ensure a uniform feel to the mattress.

Artisan Tailored Pocket 2000

What would happen without mattress tufts?

Without mattress tufts, it would be almost impossible to ensure a uniform sleep surface in a mattress. If a mattress isn’t tufted then the upholstery layers would only be secured around the edges of the mattress. This would then lead to the contents moving and shifting over time as you wiggle about each night. You would end up with areas of high amounts of upholstery, and other areas that lay bare as your body pushes the contents in all directions. If you think of a feather duvet or pillow that requires a gentle shake each month to resettle the contents, an untufted mattress would be a bit like that. You would need to shake and jiggle the mattress to try and realign the fillings; an impossible task given its size!

How are mattresses tufted?

When a traditional mattress is made the fillings are layered up on top of whichever spring unit and insulator are present. At this point, the side panels have been either hand side stitched to the spring unit the best method, or machine stitched to the springs. You then usually start with the firmer layers moving up to the softer layers. You build these up to the desired GSM and feel for the mattress. Then the top cover is placed and stitched to the side panels. You then tuft the mattress.

Mattress comfort layers

Once all the layers are in, the mattress is then compressed in a mattress compactor. It’s a pretty impressive piece of machinery watching it compress a mattress, and is essential for the construction of John Ryan By Design mattress. Due to the huge amounts of fibres contained within our mattresses, there’s no way a couple of mattress makers could hand compress all of those lovely fibres! Once in the compactor and compressed together the pom-pom tufts are then threaded through with a sharp tufting needle. They pop out the other side and the pom-pom stops the tufting ribbon from being pulled back through the mattress when it is out of the compactor.

Mattress tufting

Once fully tufted the compressor releases the mattress, it expands and then the tufts are pulled taught in the mattress giving those lovely undulations of comfort layers in your mattress. We use ribbon and Pom-pom tufts because they are the traditional premium method.

What are the alternatives to mattress tufting?

With a high upholstery content in a natural fibre, pocket sprung mattress there really is no alternative to tufting. In synthetic materials, quilting can be an option if the layers are thin enough. This is because the materials are created in uniform layers that are bonded together usually with glues rather than natural fibres which are carefully needled together and then layered on top of each other without glue.

However, even with synthetic materials the more fibres you put in a mattress the chances are you are going to need to tuft them to keep them in place. Our Origins range are always tufted because of the sheer volume of upholstery that they contain. The Origins 1500 mattress contains 1550GSM of fillings. Far more than most models in this price range found in retailers. So tufting is essential.

The alternative to tufted mattresses is to look at solid Hybrid foam or 100% Natural Latex Mattresses which don’t require tufts to keep their layers in place. Layers of foam and polyester pads can be stitched through and quilted to the mattress cover which keeps them in place. This is why a number of foam mattresses have a quilted cover rather than tufts. Again it depends on the volume of foam and quality of the manufacturer. A quality Latex or Hybrid foam mattress should have a tape edged cover as shown below.

This is the traditional method of correctly finishing off a mattresses edges. They add support, much needed with heavier foams like latex, and give the mattress rigidity to turn and move them. It allows handles to be sewn into the damask border to ensure turning and lifting is easier than wrestling with just a basic zip on foam cover.

John Ryan Hybrid Mattress 1

Latex mattresses, such as our Fusion 100% natural latex range don’t need tufting as they are one piece mattresses. This means that the latex core mattress is one solid piece of latex. The covers are quilted and tape edged for comfort and support but there is no need to tuft these. They are stitched in tightly around the latex which prevents any shifting or settlement. These are a great alternative for people who don’t like tufts.

Summary

Mattress tufting is a traditional and necessary manufacture detail that helps hold fillings in place. Without it, settlement in mattresses would become troublesome and soon enough you would end up with a potential lumpy bumpy sleeping surface. For the most part, people don’t feel mattress tufts, especially in heavily upholstered mattresses like John Ryan By Design. If you really don’t like tufts then latex foam mattresses are probably your best bet.

If you have further questions about mattress tufting then please get in touch with our friendly team for tailored advice.